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SNL – LIPOSOMAL

It's technology

Encompassing a profound understanding of molecular biology and genetics, our approach recognizes peptides as fundamental elements of life. These peptides hold the key to understanding life processes at the cellular and molecular levels.
Universal and multifunctional, peptides play a critical role in various living organisms – from bacteria to humans, influencing processes regulated by genetic mechanisms. The study of peptides reflects a deep respect for the complexity and elegance of biological systems.
Research, supported by scientific data, opens new vistas in understanding the mechanisms of life, offering opportunities for advancements in biotechnology and medicine.

IPH Technology

The IPH peptide complex production technology involves several advanced stages, starting with eco-friendly homogenization of marine organisms and plant matter, and progressing through processes like ultrasonic homogenization, filtration, and enzymatic hydrolysis. This method results in the efficient breakdown of proteins into peptides and amino acids, followed by purification, extraction, stabilization techniques such as controlled cooling and cryo-freezing, and concludes with spray drying and stringent quality control to ensure product safety and efficacy.

Interactive flowchart

Homogenization Process

The homogenization process begins with the use of natural, environmentally friendly raw materials, rich in high-quality and complete protein. The raw materials used are sea urchins, sea cucumber, mussels, oysters, deep-sea, bottom and microalgae, edible and medicinal mushrooms, cereals and grain crops, nuts and plant seeds. These components are subjected to ultrasonic homogenization, which ensures the effective destruction of cellular structures and the release of proteins, improving their availability for subsequent processing steps. Ultrasonic homogenization is based on the principle of cavitation, in which ultrasonic waves create microscopic bubbles in a liquid, which then collapse with high energy, destroying cell walls and membranes. The settings of ultrasonic treatment parameters, such as intensity, frequency, duration, are selected individually for each type of IPH peptide complexes in order to maximize protein yield while maintaining its functional qualities.

Advantages of ultrasonic homogenization:

Raw material quality control

Raw materials are carefully selected and tested before processing to ensure they meet all quality and safety requirements.

Preparation for the next stages

After ultrasonic treatment, the biomass is ready for filtration and subsequent enzymatic hydrolysis. This stage of the manufacturing process is critical as it begins to prepare the proteins for conversion into peptide complexes. Ultrasonic homogenization allows for more efficient and gentle processing of raw materials, while maintaining the beneficial properties and activity of the extracted proteins

Enhanced Uniformity and Efficiency in Material Grinding

Provides more uniform and efficient grinding of material compared to traditional mechanical methods.

Improved Efficiency in Protein Extraction

Increases the efficiency of protein extraction from various types of raw materials.

Protein Preservation through Low-Temperature Processing

Reduces the need to use high temperatures, which helps preserve proteins in their natural, non-denatured state.

Filtration

Process description

The purpose of filtration is to remove solids and impurities from the homogenized raw material to prepare it for efficient enzymatic hydrolysis. The process uses various technologies such as ultrafiltration and microfiltration to separate protein components from large insoluble particles. Filtration parameters, including pressure, duration and type of filters used, are adjusted depending on the characteristics of the raw material.

Quality control

After filtration, quality control is carried out to ensure that all unwanted particles and impurities have been successfully removed. Assessing filtration efficiency confirms that quality standards are met and that the biomass is ready for the next step in the process.

Preparation for enzymolysis

After filtration, the resulting solution or suspension becomes ready for enzymatic hydrolysis, which ensures maximum availability of protein molecules for enzymes. The filtration step in the manufacturing process ensures the purity and uniformity of raw materials before enzymatic processing, which is critical to the quality and effectiveness of the final product.

Enzymolysis

Process description

Enzymolysis step is a process in which enzymes are used to break down proteins into smaller peptides and free amino acids. The process uses various enzymes, each of which is specifically selected for certain types of IPH peptide complexes and has unique properties and specificity of action. This makes it possible to obtain various types of peptides, including short peptides up to 4 amino acid residues in a linear sequence, algopeptides with a sequence of up to 20 amino acid residues in a linear chain, ribopeptides , cyclopeptides from 5 to 50 amino acid residues in a cyclic form, and long peptide chains from 50 to 500 amino acid residues.

Process conditions

Temperature, acidity and reaction time are optimized for maximum enzyme activity and efficiency. Control of these conditions is critical to ensure process efficiency and prevent unwanted side reactions.

Efficiency check

Once enzymolysis is complete , analysis is performed to assess the extent and quality of the resulting peptides. This includes measuring the degree of protein degradation as well as analyzing the spectrum of the resulting peptides.

Completion of the stage and preparation for the following processes:

Once enzymolysis is complete , the biomass undergoes further processing such as filtration and ultrafiltration to remove undigested proteins and enzyme residues before the next extraction step. This step is key in the peptide production process, as it is here that the main conversion of proteins into biologically active peptides and IPH peptide complexes occurs .

Primary extraction

Process description

At the primary extraction stage, peptides are extracted from the mixture obtained after enzymolysis . Temperature control at this stage is critical to maintaining the activity and stability of the peptides. Extraction is carried out using certain specially prepared water-based solutions that effectively extract peptides from the mixture, while the temperature of the solution and biomass is controlled to ensure maximum extraction efficiency and prevent thermal denaturation of the peptides.

Process optimization

Adjustment of primary extraction parameters such as temperature, duration and concentration is carried out taking into account the characteristics of the specific raw material and the specified target IPH peptides . Modern temperature control systems with thermostatic baths are used to maintain optimal conditions during the process.

Quality and efficiency control

After extraction, the biomass is analyzed for peptide content and purity. Techniques such as spectrophotometry and chromatography are used to evaluate the extraction efficiency and quality of the extracted peptides and IPH peptide complexes . Preparation for the next steps: The extracted peptide complexes and peptides are prepared for subsequent purification and additional processing, including repeated filtration and further concentration. This step ensures effective isolation of the peptides while maintaining their biological activity and functional properties.

Repeated Filtration and Extraction

Process description

This step further improves the purity and concentration of IPH peptides and peptide complexes after primary extraction. Repeated filtrations are used to remove remaining particles, incompletely hydrolyzed proteins, and other impurities that may remain after the initial extraction. Filtration methods include microfiltration and ultrafiltration, which effectively separate peptides from larger molecules and particles.

Repeated extraction process

Additional extractions are used to further concentrate the peptides and improve their purity. Depending on the requirements for the final product, modified extraction process conditions may be applied.

Quality control

Rigorous quality checks are carried out to ensure the effectiveness of the filtration and extraction process. Peptide quantity and purity analysis is performed to ensure that the product meets all IDEAL quality standards PHARMA PEPTIDE

Post Processing

After successful filtration and extraction, the peptide active biological mixture is ready for further processing steps such as separation, identification and further processing for final product formulation. This stage of the process ensures that the peptides are purified of all unwanted impurities and are ready for further use in production. It ensures that the final product is of high purity and quality, which is critical to its effectiveness and safety.

Controlled cooling and cryo-freezing

Process description

At this stage, the peptides are stabilized through controlled cooling, which turns into cryo-freezing. Cryogenic freezing quickly lowers the temperature, which minimizes the formation of ice crystals that can damage cellular structures, thereby maintaining texture and integrity. Cryogenic freezing is important to fix the structure of the peptides and prevent any chemical and physical changes to the IPH peptide complexes . After the extraction and separation phase, the gel solution of the peptide complexes is cooled to a controlled temperature. Gradual cooling is necessary to avoid thermal shock to the peptides and their denaturation. Cooling to low temperatures helps prevent denaturation and possible chemical and physical reactions.

Cryo-freezing

After reaching a predetermined temperature, the biologically active peptide solution is subjected to rapid cryo-freezing. This process fixes the structure of the peptides, ensuring their stability. A rapid freezing method is used, which preserves the structural integrity of the peptides and their biological activity.

Quality and stability control

After the structure is fixed, the peptides are tested for stability and preservation of their biological properties. Assays include testing for the structural and functional integrity of peptides.

Preparation for the next stages

IPH peptide concentrates are ready for further processing, which includes spray drying and peptide complex formulation. This production step ensures that the structure and potency of the peptides are fixed, as well as the purity and quantity of the peptides, ensuring that they remain stable and effective in subsequent production steps. Short-term deep freezing ensures long-term preservation of peptides and prevents possible unwanted changes. This is a key step in ensuring high stability and preservation of the biological activity of IPH peptide complexes .

Final filtration, selection and identification of IPH peptides

Process description

The final filtration, selection and identification of peptides step is important to ensure high quality and effectiveness of the final product. At this stage, final sampling and separation of peptides is carried out, accurately identifying them to ensure compliance with IPH quality standards and product specifications.

Final filtering

After controlled gradual thawing, the peptide solution passes through the final stage of ultrafine nano-filtration according to specified cell configuration parameters in nano-filter meshes to obtain highly concentrated IPH peptide complexes with varying percentages of the key peptide, exact sequence and specified molecular weight. Highly efficient filtration systems are used, such as ultrafiltration in various versions depending on the specified parameters of the peptide complexes.

Selection and control

Molecular docking methods and zebrafish models are used to select target peptides with clear amino acid sequences and biological properties, allowing the identification of target peptides with the required characteristics for the target application.

Peptide identification

Anion exchange chromatography and HPLC-ICP-MS/MS methods are used to accurately identify separated peptides. The process ensures that each peptide meets IPH reference standards , ensuring precise compliance with product specifications.

Quality control

Rigorous quality control is carried out to ensure that the peptides meet standards for purity, potency and safety. The IPH peptide complex is tested to meet all necessary regulatory requirements for product safety.

Spray Drying

Process description

The purpose of the spray drying step is to convert the peptide concentrate into a dry form of the substance for ease of storage, transportation and subsequent use. This process involves atomizing the peptide complex into an air stream. High-speed pulsating wave fronts instantly atomize the liquid and drying is completed in less than a second. Controlled temperature changes and intense mixing in a highly turbulent environment promote rapid and uniform drying of IPH peptide complexes without the risk of peptide breakdown and denaturation.

Process Features

The solution is introduced into a gas stream at low pressure and low speed, which guarantees protection against thermal degradation of the peptides. Temperature, flow rate and drying time are carefully controlled to ensure quality drying without loss of peptide activity.

Quality control and property preservation

The quality of the dry peptide complex is checked to ensure its stability and preservation of biological activity. Analyzes include testing for homogeneity, moisture content, and structural integrity of the peptides

Quality Control

Process description

Quality control is the final step in the production of IPH peptide complexes , ensuring that each batch meets the stringent quality and safety standards required for pharmaceutical and food products. This stage includes both general and specific tests to assess the quality and safety of the product, as well as to confirm its compliance with all necessary pharmacopoeial and government regulatory requirements and the high standards of IDEAL PHARMA PEPTIDE .

Specific methods used for determining
peptides in IPH peptide complexes

Biuret Test: used to confirm the qualitative determination of peptide bonds in a peptide complex based on the reaction between copper ions and peptides in an alkaline environment.

Lowry method: combines the biuret test with the Folin-Ciocalteu reagent reaction to more accurately quantify the protein in a peptide complex.

Modifications of the Kjeldahl method: including total nitrogen analyzers with pyrolysis and chemiluminescence detection, as well as colorimetric and spectrophotometric methods

Amino Acid Profile Analysis: Measures the amount and types of free amino acids produced during the manufacturing process.

IPH Peptide HPLC Analysis: High performance chromatography for the analysis of complex protein mixtures compared to IPH peptide reference standards .

IPH Peptide Mass Spectrometry Analysis: Identification and quantification of peptides in mixtures based on molecular weight and molecular configuration.

Anabolic-androgenic steroid testing: Gas chromatography-mass spectrometry for the detection of anabolic-androgenic steroids.

Stimulant testing: Liquid chromatography-mass spectrometry for detection of stimulants.

This quality control step ensures that products meet the high quality and safety standards required for their applications in a variety of applications, including pharmaceutical and food products.

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